Cementing Truck

Key Features

International Standard Compliance & Certification Assurance

All products strictly comply with core petroleum equipment standards including API 7K and API 8C, and meet mandatory certification requirements of target global markets: EPA Tier 4 emission certification for North America, EU Stage V emission certification, EAC certification for the Eurasian Economic Union, BIS certification for India, etc. We hold ISO 9001 and API Q1 quality management system certifications, and all shipped units are accompanied by complete third-party test reports, certificates of origin, and warranty documents, with high customs clearance efficiency to greatly reduce customers' compliance procurement costs.

High-Reliability Core Component Performance

The core high-pressure plunger pump has a rated pressure range of 35~140MPa and a displacement range of 0.2~3.5m³/min, suitable for cementing operations for well depths from 100m to 6000m. Key load-bearing components are made of high-wear alloy steel, with excellent corrosion resistance to drilling fluid and wear resistance, and the service life is 30% longer than the industry average. The power system can be configured with mainstream global brands such as CAT, Cummins, etc., which is compatible with the spare parts supply system in various regional markets for easy maintenance.

Intelligent Operation & High Safety Performance

Equipped with PLC integrated control system, it supports remote parameter adjustment, real-time pump pressure monitoring, and automatic slurry density calibration. The operation interface supports multilingual switching (Chinese/English/Russian/Arabic) to meet the needs of operators in different markets. It is also equipped with multiple safety protection designs such as overload protection, intrinsic safety explosion-proof, and emergency braking, which meets global oilfield HSE management requirements, reduces the risk of manual operation errors, and the operation efficiency is 20% higher than that of traditional models.

Strong Adaptability & Flexible Customization

Chassis can choose imported special oilfield chassis (Mercedes-Benz, Scania, etc.) or domestic heavy truck chassis to adapt to road standards and extreme working conditions in different regions: high temperature and high dust environment in the Middle East, -50°C extreme cold environment in Russia, complex road conditions in India, long-distance transportation requirements in the Americas, etc. It can also be customized according to customers' specified operation standards (such as oil company technical requirements, local industry specifications), including different specifications of cement slurry mixing system and operation data recording module.

Low Full Lifecycle Cost

Key components have strong universality, and spare parts can be purchased from global mainstream suppliers. The maintenance cycle is 25% longer than the industry average, and the daily maintenance cost is low; the fuel efficiency is 15% higher than that of comparable models, with significant long-term operating cost advantages. At the same time, we provide a global warranty service covering core target markets such as North America, the Middle East, CIS countries and India, with 2-hour remote technical response and 72-hour on-site maintenance to minimize customer downtime losses.

Proven Overseas Project Experience

The products have been used in batches in key overseas oilfield projects in the Middle East (Saudi Aramco, Abu Dhabi National Oil Company cooperation projects), Russia (Bashkortostan Republic oilfield projects), and India (ONGC projects), and have been verified under extreme working conditions, with a customer satisfaction rate of over 95%. We can provide case references of similar projects in the same region according to demand, greatly reducing customers' procurement decision-making risks.

Technical Specifications

Product Structure

The oil well cementing truck is a fully integrated mobile cementing service unit, with a modularized structure design that integrates power, mixing, high-pressure pumping, control and auxiliary systems to meet cementing operation requirements for different well depths, well conditions and regional environments. All core components comply with API 7K and API 8C standards, and the structure can be customized according to the requirements of target markets such as North America, Middle East, CIS countries and India.

Chassis System

Optional special oilfield modified heavy-duty chassis Mercedes-Benz, Scania, etc. or domestic/imported universal heavy truck chassis, with strengthened load-bearing structure, adapted to extreme road conditions such as desert, swamp, extreme cold and high temperature regions. It is integrated with outrigger stabilizing device to ensure the stability of the equipment during high-pressure pumping operation.

Power System

Two drive modes are available: chassis power take-off PTO drive and independent diesel engine drive, which can meet the power requirements of different operation intensities. The power transmission system is equipped with torque converter and gearbox, which can realize stepless speed regulation of the plunger pump to adapt to different displacement and pressure requirements of cementing operations. The independent power system can be configured with globally renowned brands such as CAT, Cummins, etc., with high reliability and convenient maintenance.

Cement Slurry Mixing System

Integrated dry/wet mixing dual mode: dry mixing mode directly mixes dry cement, water and additives into uniform cement slurry; wet mixing mode is used for pre-mixed cement slurry density adjustment and replenishment. Main components include cement silo capacity customizable 1~8m³, high-speed agitator, additive metering system support for retarder, water reducer, expander and other additives, fresh water pump, cement slurry density online monitoring device and mixing pipeline.

High-Pressure Pumping System Core System

The core component is a triplex plunger pump, with a rated pressure range of 35~140MPa and a displacement range of 0.2~3.5m³/min, which can meet the high-pressure displacement requirements of cementing operations for well depths from 100m to 6000m. It is equipped with high-pressure manifold, pulse dampener, pressure sensor, displacement regulating valve and high-pressure drilling fluid pipeline, with ultra-high pressure resistance and excellent sealing performance, which can effectively avoid pressure fluctuation and slurry leakage during operation. The plunger and liner are made of high-wear resistant alloy steel, with long service life and convenient on-site replacement.

Intelligent Control System

PLC integrated control system with HMI touch operation panel, supporting real-time monitoring of pump pressure, displacement, slurry density, engine speed and other key parameters. The multilingual interface Chinese/English/Russian/Arabic can be switched freely to meet the operation needs of different regional markets. The built-in data logging module can automatically record the whole process data of cementing operation, which is convenient for quality traceability and report export; an optional remote control interface supports remote operation and monitoring.

Slurry Storage and Transportation System

It is composed of fresh water tank capacity customizable, cement slurry buffer tank, high-pressure slurry pipeline and auxiliary valve group, which can realize the storage, transportation and uniform injection of cement slurry. It is equipped with sludge recovery and sewage treatment device to avoid drilling fluid leakage and environmental pollution, which meets the requirements of HSE management in different regions.

Auxiliary Safety System

Equipped with multiple safety protection devices: overpressure protection, overload protection, emergency brake, emergency cut-off valve, etc., which can quickly cut off the power and slurry circulation in case of abnormal operation. The standard explosion-proof design meets the requirements of oilfield flammable and explosive environment; optional fire extinguishing system, alarm system and emergency lighting system can ensure operation safety.

Applications

• Suitable for cementing operations in land oilfields with deep, medium-deep, and

• shallow wells. It can independently and continuously perform oilfield operations such as mixing

• slurry, cementing, displacing slurry, pressure testing, well washing, and high-pressure fracturing

FAQ

Q1: Could you provide a detailed quotation for different configurations of the cementing truck? What does the quote cover, and are there any hidden fees?

A1: We provide customized quotations based on your specified configuration (chassis brand, pump parameters, optional accessories, etc.). The standard quote covers factory acceptance testing, standard spare parts kit (plunger pump wear parts, filters, etc.), English operation manual, and 1-year free technical support, with no hidden fees. International shipping costs, import tariffs, destination port handling fees, and local certification application fees are not included in the quote and will be listed separately. We support FOB, CIF, DAP and other Incoterms 2020 pricing modes.

Q2: Can the core parameters of the triplex plunger pump (rated pressure, displacement) be customized? What is the parameter range?

A2: Yes, the core pump parameters can be customized according to your cementing operation requirements. The rated pressure range is 35-140MPa, and the displacement range is 0.2-3.5m³/min, which can meet the cementing needs for well depths from 100m to 6000m. We can also adjust the pump stroke and valve structure to adapt to special cementing fluids (such as high-density cement slurry, cement slurry with solid particles).

Q3: Can the chassis and power system be customized to adapt to the road conditions and operating environment of our region?

A3: Yes. You can choose special oilfield modified chassis (Mercedes-Benz, Scania, etc.) or domestic heavy-duty chassis, which can be adjusted for extreme cold (-50℃), high temperature (above 50℃), desert, swamp and other special working conditions. The power system can be configured with global mainstream brands such as CAT, Cummins, Weichai, etc., to ensure the availability of spare parts in your local market.

Q4: Can the cement slurry mixing system be customized to adapt to the cement slurry formula commonly used in our oilfields?

A4: Yes. The cement silo capacity can be customized from 1m³ to 8m³, the additive metering system supports the addition of retarder, water reducer, expander, lost circulation agent and other additives, and the metering accuracy can reach ±0.5%. We can also adjust the mixing speed and slurry density monitoring range according to your oilfield's standard cement slurry formula.

Q5: Does the operation interface support the language commonly used by local operators in our region?

A5: The standard operation interface supports Chinese, English, Russian and Arabic. We can also customize other languages (such as Hindi, Spanish, French) according to your needs, and can adjust the operation logic to match local operating habits.

Q6: How does your cementing truck compare with similar products from Caterpillar, Schlumberger and other international brands?

A6: Our cementing truck meets the same API 7K/8C standards as international top brands, and the core pump performance parameters are comparable to similar products of the same specification. The price is 15-25% lower than that of imported products of the same configuration, and the full lifecycle cost is 20% lower due to higher energy efficiency and lower maintenance cost. At the same time, we provide more flexible customization services and faster delivery cycles than international brands.