Frac Data Van

Key Features

1.Full global compliance coverage: 

Certified to API 16C, ATEX/IECEx explosion-proof, NACE MR0175 H₂S resistant, EAC (CIS) and MOO (Iraq Ministry of Oil) standards, directly compatible with all mainstream fracturing equipment brands (NOV, Cameron, Halliburton, etc.), no modification required for existing fracturing fleets, reducing retrofit cost by 30% compared with custom control systems.

2.Extreme condition adaptability: 

Supports -40℃~70℃ wide temperature range operation, with standard explosion-proof, anti-vibration, sandproof and anti-corrosion design, suitable for Arctic oilfields, desert projects and sour gas reservoirs.

Well-known brands

Halliburton, Schlumberger (SLB), Baker Hughes, Liberty Oilfield Services, BJ Services, Weatherford, NOV, Jereh Group, BOMCO, Kerui Group, SANY Group, XCMG

Product Structure

1. External Chassis & Protection Module

Basic structure: Heavy-duty anti-collision steel frame with rock-fall protection, IP65 dustproof and waterproof rating for desert, arctic, rainforest and other extreme outdoor working conditions

Standard configuration: Hydraulic support legs, anti-skid access ladder, emergency escape window for on-site stability and personnel safety

Optional configuration: Outriggers for uneven terrain, custom logo printing, desert-specific sandproof filter, arctic low-temperature protection kit.

2. Core Control Unit Module

Core configuration: Industrial PLC (Programmable Logic Controller) + 15-inch anti-explosion HMI (Human-Machine Interface) touchscreen, multi-language interface (English/Arabic/Russian/Spanish) available, compatible with 2-12 pump fracturing spreads, realizes centralized control of core operations including pump start/stop, pressure adjustment, sand ratio setting, etc., with offline operation mode to ensure normal operation when network is unavailable

Optional configuration: Redundant dual PLC system for high-reliability projects, custom control software, edge server for local data preprocessing.

3. Parameter Monitoring & Acquisition Module

Standard sensors: 20+ high-precision sensors including API 16C compliant high-pressure pressure sensors, electromagnetic flowmeters, radioactive sand concentration meters, pump stroke sensors, vibration sensors, H₂S/combustible gas detection modules, all with anti-scouring design for high-sand fracturing fluid environments.

Data acquisition capability: 1ms high-speed data acquisition card, real-time collection of 20+ core fracturing parameters (wellhead pressure, pump displacement, sand ratio, pump rate, fluid viscosity, etc.), automatic alarm for abnormal pressure, sand plug and equipment failure

Optional configuration: Proppant-laden fluid density sensor, bottom hole pressure sensor for real-time bottom hole parameter monitoring.

4.Power & Auxiliary System Module

Power supply: Standard industrial external power input interface, 5kW uninterruptible power supply (UPS) to ensure normal operation of control system during power failure

Optional power: 10/15kW diesel generator for off-grid sites, solar power supply system for remote areas without grid access, satellite communication module for remote oilfields without ground network

Environmental control: Industrial air conditioner (operating temperature range -40℃~70℃, -45℃ arctic-grade optional), positive pressure explosion-proof ventilation system to ensure the internal operating environment meets electronic equipment requirements and Zone 1 hazardous area explosion-proof standards

Auxiliary facilities: Explosion-proof lighting, fire extinguisher, first aid kit, optional desalination water supply system for desert projects.

Applications

Suitable for shale oil/gas volume fracturing, conventional oil/gas reservoir stimulation, workover restimulation, offshore platform fracturing, geothermal reservoir stimulation and other oilfield stimulation operations.

Note: It is specifically designed for fracturing operations, differentiated from drilling monitoring vans used for drilling process tracking.

FAQ

Q1: Can this fracturing data van be compatible with my existing NOV / Cameron / Halliburton fracturing fleet?

A1: Yes, our frac van is universally compatible with all mainstream fracturing pump brands (NOV, Cameron, Halliburton, etc.) and supports 2-12 pump frac spreads. No modification is required for your existing fleet, reducing retrofit cost by 30% compared with custom control systems. We can provide a free compatibility list for your specific pump model to confirm perfect fitment upon request.

Q2: Can this van replace my old branded fracturing control system?

A2: Yes, our frac van supports plug-and-play replacement for legacy control systems of NOV, Cameron, Schlumberger and other top brands, with no need to rewire the entire frac spread. We also offer free remote technical guidance for on-site replacement to avoid operational delays.

Q3: Can you supply a full set of fracturing equipment (pump truck, sand blender, manifold) to match the data van?

A3: Yes, we offer one-stop supply of full frac train sets including fracturing pump trucks, sand blenders, manifold trucks, and data vans, all with matched API 16C certification and technical parameters to ensure seamless integration and reduce your multi-supplier coordination cost.

Q4: Does your frac van meet API 16C industry standard?

A4: Yes, all our fracturing data vans are fully certified to API 16C (the global mandatory standard for fracturing equipment), with full test reports and third-party inspection certificates (DNV/ABS) provided for each unit before delivery.

Q5: What is the maximum working pressure and temperature range of your frac van?

A5: Our standard frac vans support max wellhead pressure monitoring up to 30000psi (207MPa), with operating temperature range from -40℃ to 70℃. Arctic-grade models can operate at -45℃ for Russian Arctic projects, and high-temperature models up to 120℃ for deep well fracturing.

Q6: What parameters can the van monitor in real time?

A6: Standard configuration supports real-time monitoring of 20+ core fracturing parameters including wellhead pressure, pump displacement, sand ratio, pump rate, fluid viscosity, and pump status, with 1ms high-speed data acquisition. Optional bottom hole pressure sensor and sand density sensor are available for advanced monitoring needs.

Q7: Can the van operate remotely and store data long-term?

A7: Yes, optional IoT remote monitoring module supports real-time data transmission to onshore command centers, remote fault diagnosis and operation adjustment. The standard 2TB industrial-grade SSD supports 10-year data storage, fully compliant with global oilfield regulatory requirements for post-fracturing analysis and audit. Data encryption function is optional for national oil company projects.