Fracturing Truck

Key Features

High-Performance High-Pressure Pumping Configuration

Fitted with a high-reliability heavy-duty triplex plunger pump driven by a high-power diesel engine (rated power 1000HP~5000HP optional), with rated working pressure of 70MPa~140MPa (10000psi~20000psi) and adjustable flow rate of 0.5~3.5m³/min, fully compatible with water-based fracturing fluid, gel-based fracturing fluid, slickwater fluid, sand-carrying fluid and acidizing fluid. All pump fluid-end wetted parts (pump head, valve seat, valve ball, plunger) are made of high-strength alloy steel with tungsten carbide surface coating, with a rated service life of ≥12,000 hours under high-pressure sand-carrying conditions, meeting the requirements of continuous high-load fracturing operations. Optional corrosion-resistant duplex stainless steel or Monel alloy material is available for H₂S-containing sour gas field operations to resist medium erosion. Compared with imported equivalent models, the manufacturing cost is 30%~50% lower, with higher cost performance.

Fast Relocation & Flexible Deployment for Cluster Well Operations

The unit is mounted on a heavy-duty off-road truck chassis (optional: Volvo FMX, Mercedes-Benz Actros, Sinotruk Howo and other mainstream chassis models, compliant with regional vehicle emission and safety regulations), with maximum travel speed of ≥80km/h, on-site installation and commissioning can be completed within 4~8 hours, no permanent foundation required, perfectly suited for fast-paced cluster well fracturing schedules and scattered well sites in shale plays and remote exploration blocks. The chassis adopts a 6×6 all-wheel drive configuration, with optional differential lock and off-road tire kit, able to operate on desert, swamp, arctic tundra and soft terrain well sites. Compared with skid-mounted fracturing pumps, the relocation efficiency is improved by 30%, reducing non-operating time by 25%.

Full Environmental Adaptability for Global Target Markets

The power system is compliant with regional emission standards: EPA Tier 4 Final for North America, Euro Stage V for CIS/EU, GSO for Middle East, with optional hybrid power configuration to reduce fuel consumption by 20% and noise level by 10dB compared with traditional diesel models, fully compliant with strict environmental protection requirements of environmentally sensitive areas and sites near residential areas.

Specialized adaptation kits are available for extreme operating environments:

Arctic low-temperature kit: Low-temperature resistant steel structure (impact toughness ≥40J at -40℃), engine and hydraulic oil preheating system, low-temperature flexible seals, suitable for ambient temperature -45℃~+40℃ operation, widely used in West Siberian and Arctic oilfields

High-temperature & sand-proof kit: Upgraded high-efficiency heat dissipation system, anti-sand air filter and sand-proof sealing design, suitable for ambient temperature up to +60℃ and sandstorm environments, suitable for Middle East desert oilfields such as Ghawar and Safaniya

Soft terrain kit: Widened chassis, extended foot pad, optional ground pressure monitoring system, suitable for swamp, tidal flat and soft soil well sites

Sour gas/explosion-proof kit: Intrinsic safety control system, corrosion-resistant fluid-end components and H₂S real-time monitoring alarm, suitable for sour gas field and underground mine fracturing operations, compliant with IECEx and local hazardous area standards.

Intelligent Control & Fleet Synchronization Capability

Fitted with a PLC-based central control system with a 12-inch anti-vibration HMI touchscreen, supporting three operation modes: local manual lever control, fully automatic proportional control and remote fleet synchronized control. The system displays real-time parameters including pump pressure, flow rate, engine speed/temperature, cumulative operating hours and fuel consumption, with multi-language interface (English/Russian/Arabic/Spanish/Hindi) support. It is fully compatible with mainstream fracturing fleet control systems (Schlumberger, Halliburton and domestic leading systems), supporting synchronized start/stop, pressure and flow rate matching with fracturing pump skids, sand blenders and manifold trailers, improving overall fracturing construction efficiency by 40%+ compared with independent operation of single units. Optional 4G/5G remote monitoring module supports real-time data upload to field SCADA systems, enabling remote production management and fault early warning.

Full After-Sales & Business Support

100% factory pressure and performance test before shipment, with third-party inspection (SGS/BV) available upon request

Free on-site installation guidance, commissioning and 3~5 days of operator training, with multi-language training materials (English/Russian/Arabic/Spanish/Hindi) available

12-month or 2000 operating hours warranty for the whole unit, 24-month warranty for core components (pump, engine, control system)

7*24 hour remote technical support, 2-hour response for fault diagnosis; local service teams available for core markets with on-site support within 72 hours for urgent failures

Global spare parts warehouses in Houston, Dubai and Moscow, with common wearing parts available for global air shipping within 3~7 days, ensuring 15+ year stable supply matching the product's designed service life

Full OEM/ODM cooperation support, customizable brand logo, operating interface and packaging, eligible for regional supplier qualification support for target markets, helping you quickly enter local markets

Support all mainstream trade terms (FOB, CIF, DAP, etc.), no minimum order quantity for standard models, small trial orders are welcome, and we can provide full set of customs clearance documents for your target market

Technical Specifications

Well-known brands

Halliburton, Schlumberger (SLB), Baker Hughes, Liberty Oilfield Services, BJ Services, Weatherford, NOV, Jereh Group, BOMCO, Kerui Group, SANY Group, XCMG

Product Structure

1. Chassis & Mobility System Core Differentiation from Skid-Mounted Units

The unit is mounted on a heavy-duty off-road truck chassis, with optional mainstream regional brands to meet local vehicle regulations: Peterbilt/Freightliner for North America, KAMAZ/Ural for CIS, MAN/Mercedes-Benz Actros for Middle East, Sinotruk Howo for South Asia, all configured with 6×6 all-wheel drive, differential lock and off-road all-terrain tires, with maximum travel speed ≥80km/h, able to operate on desert, swamp, arctic tundra and soft terrain well sites. The relocation efficiency is 30% higher than skid-mounted units, and on-site installation, pipeline connection and commissioning can be completed within 4~8 hours, no permanent foundation required, perfectly suited for fast-paced cluster well fracturing schedules.

4-point telescopic hydraulic outriggers with independent leveling control are equipped for on-site stabilization, with optional widened base plates, extended foot pads and ground pressure monitoring system for soft soil, swamp and tidal flat well sites to prevent chassis sinking.

Integrated lifting lugs, forklift slots and standardized quick-connect interfaces high-voltage electrical, hydraulic, high-pressure fluid enable fast interconnection with other fracturing fleet equipment on site.

2. Powertrain & Drive Transmission System

Power unit: Fitted with high-reliability heavy-duty diesel engines optional Cummins, Caterpillar brands, rated power 1000HP~5000HP, fully compliant with regional emission standards: EPA Tier 4 Final for North America, Euro Stage V for CIS/EU, GSO for Middle East. Optional hybrid electric-diesel configuration is available to reduce fuel consumption by 20% and noise level by 10dB compared with traditional diesel models, meeting strict environmental protection requirements of environmentally sensitive areas.

Drive train: Equipped with heavy-duty torque converter and full-shift transmission, with optional direct-drive configuration to minimize transmission loss and maintenance frequency. An integrated variable-frequency drive VFD adjusts pump displacement and pressure in real time to match different fracturing operation requirements. Optional low-temperature preheating system for engine coolant, hydraulic oil and engine windings is available for arctic operation scenarios -40℃ ambient temperature, ensuring normal start-up at low temperatures.

Dedicated hydraulic power unit HPU supplies stable hydraulic power for outrigger deployment/retraction, high-pressure manifold quick-connect locking and optional pipe handling equipment, all hydraulic pipelines are equipped with quick-connect couplings and anti-leak protection.

3. Core High-Pressure Pumping System

The core component is a heavy-duty triplex plunger pump, with rated working pressure of 70MPa~140MPa 10000psi~20000psi and adjustable flow rate of 0.5~3.5m³/min, fully compatible with water-based fracturing fluid, gel-based fracturing fluid, slickwater fluid, sand-carrying fluid and acidizing fluid.

All fluid-end wetted parts pump head, valve seat, valve ball, plunger are made of high-strength alloy steel with tungsten carbide surface coating, with a rated service life of ≥12,000 hours under high-pressure sand-carrying conditions. Optional corrosion-resistant duplex stainless steel or Monel alloy material is available for H₂S-containing sour gas field operations to resist medium erosion, compliant with NACE MR0175 anti-sulfide stress cracking standards.

An integrated automatic lubrication system is configured for crankshaft bearings and crossheads, with real-time lubrication monitoring to prevent dry running damage. An overpressure safety relief valve is installed on the pump fluid end to prevent overpressure damage to the pump and downstream pipeline. Optional pump fluid preheating system is available for low-temperature and high-viscosity fracturing fluid operation.

4. High-Pressure Fluid Manifold & Interface System

Pre-installed standardized high-pressure manifold with API 16C-certified gate valves, check valves and pressure sensors, with rated working pressure matched to the pump's maximum working pressure.

Quick-connect high-pressure fluid interfaces hammer union / clamp type configurable to match regional standards enable fast connection with the fracturing manifold trailer, reducing on-site pipeline connection time by 60%. Optional dual fluid path design supports continuous operation without pump shutdown during fluid path switching.

All high-pressure pipelines are equipped with steel safety guards and anti-impact protection to avoid accidental damage during operation, with optional online pressure monitoring and leakage detection function.

5. Intelligent Control & Safety Monitoring System

PLC-based central control system with 12-inch anti-vibration HMI touchscreen, supporting three operation modes: local manual lever control, fully automatic proportional pressure/flow control and remote fleet synchronized control. The system displays real-time parameters including pump pressure, flow rate, engine speed/temperature, fuel consumption, cumulative operating hours and fault codes, with multi-language interface English/Russian/Arabic/Spanish/Hindi support.

Full safety interlock system: automatic overload cut-off, overpressure alarm, over-temperature alarm, emergency stop buttons local and remote optional and fault self-diagnosis function. It is fully compatible with mainstream fracturing fleet control systems Schlumberger, Halliburton and domestic leading systems, supporting synchronized start/stop, pressure and flow rate matching with other fleet equipment, improving overall fracturing construction efficiency by 40%+ compared with independent operation of single units.

Optional hazardous area configuration: explosion-proof electrical components, intrinsic safety control system and H₂S real-time monitoring alarm, fully compliant with IECEx and local hazardous area safety standards. Optional 4G/5G remote monitoring module supports real-time data upload to field SCADA systems for remote production management and fault early warning.

6. Auxiliary & Environmental Adaptation System

Auxiliary facilities: Explosion-proof LED lighting system with 24-hour backup power supply, dedicated storage compartments for tools, spare parts, fire extinguishers and emergency rescue equipment.

Region-specific adaptation kits:

Arctic low-temperature kit for CIS/Russia: Low-temperature resistant steel structure impact toughness ≥40J at -40℃, engine and hydraulic oil preheating system, low-temperature flexible seals, suitable for ambient temperature -45℃~+40℃ operation

High-temperature & sand-proof kit for Middle East: Upgraded high-efficiency heat dissipation system, multi-stage anti-sand air filter, sand-proof sealing design for all moving parts, hot-dip galvanized + fluorocarbon anti-corrosion coating, suitable for ambient temperature up to +60℃ and sandstorm environments

Soft terrain kit: Widened chassis, extended foot pad, optional ground pressure monitoring system, suitable for swamp, tidal flat and soft soil well sites

Low-noise kit: Integrated soundproof enclosure with noise level ≤85dB at 1m, fully compliant with North American and EU noise emission regulations, suitable for operation in environmentally sensitive areas and sites near residential areas.

Applications

Upstream Oil & Gas Exploration & Production Industry Primary Application Scenario

Serves as the core power equipment for the full stimulation cycle of conventional and unconventional onshore oil/gas fields:

Supports fracturing stimulation, matrix acidizing, high-pressure water injection, and well kill operations for conventional oil/gas wells, shale oil/gas wells, tight sandstone wells, coalbed methane CBM wells, high-temperature high-pressure HTHP wells, and H₂S-containing sour gas wells, to improve reservoir permeability, restore productivity of low-yield wells, and support enhanced oil recovery EOR for water-flooded mature fields

Compatible with mainstream fracturing technologies including plug-and-perf and sliding sleeve completion, with a rated pressure range of 70~140MPa 10000~20000psi and adjustable flow rate of 0.5~3.5m³/min, able to match fracturing schemes for different reservoir properties

Proven regional performance: Over 800 units are in stable operation across core target markets: Permian Basin/Eagle Ford USA shale gas/tight oil fracturing; West Siberian Bazhenov shale Russia arctic low-temperature fracturing; Ghawar/Safaniya (Saudi Arabia) onshore giant oilfield high-temperature fracturing; Rajasthan India tight gas field cluster well fracturing.

Oilfield Service Industry & Independent Operators Core Growth Sector

Specially optimized for the high-frequency relocation and clustered well site operation requirements of oilfield service companies and independent operators:

Supports workover stimulation of low-yield old wells, stranded well remediation, abandoned well plugging, and emergency well control fracturing operations

The heavy-duty 6×6 off-road chassis is compatible with desert, swamp, arctic tundra and soft terrain well sites, with on-site installation, connection and commissioning completed within 4~8 hours, no permanent foundation required, perfectly matching the fast-paced schedule of cluster well fracturing operations

Can be integrated with fracturing sand blenders, chemical additive units and high-pressure manifold trailers to form a complete synchronized fracturing fleet, with overall construction efficiency improved by 40%+ compared with independent operation of single units.

Extended Application Industries

Geothermal Energy Development Industry

Supports stimulation operations for enhanced geothermal system EGS and conventional geothermal wells:

Reservoir fracturing and reconstruction for deep enhanced geothermal wells to improve geothermal fluid production and reinjection capacity

Matrix acidizing and high-pressure water injection for geothermal production/injection wells to remove scaling and restore well productivity

Scene adaptation: Optional corrosion-resistant fluid-contact components duplex stainless steel, tungsten carbide coating are available to resist erosion from high-salinity geothermal brine containing H₂S, suitable for geothermal-rich regions including Iceland, Turkey, the East African Rift, and the western United States.

Solid Mineral Mining Industry

Provides high-pressure fluid support for mining exploration and production auxiliary operations:

Hydraulic fracturing for coal seams to improve coalbed methane CBM extraction rate and reduce underground gas outburst risks

High-pressure grouting reinforcement for mine roadways, goaf areas and tailings dams to prevent collapse and seepage

Exploration well fracturing for metallic and non-metallic ore reserves to improve ore body permeability

Scene adaptation: Optional explosion-proof and intrinsic safety configuration is available for underground coal mine gas zones, fully compliant with local mining safety regulations including MSHA North America, TR CU CIS, and local mining standards in South Asia and the Middle East.

Environmental Remediation & Geotechnical Engineering Industry

Supports high-pressure injection operations for environmental governance and engineering projects:

Fracturing for soil remediation injection wells, groundwater monitoring wells and landfill gas drainage wells to improve well permeability and pollutant extraction efficiency

High-pressure grouting for abandoned oil/gas well plugging, tailings dam anti-seepage and mine water treatment projects

High-pressure water injection for in-situ remediation of contaminated soil

Regional adaptation: The zero-leak and low-emission configuration meets strict environmental protection requirements of North American EPA and EU markets, avoiding secondary pollution during operation, fully compliant with local environmental protection regulations.

Municipal & Underground Engineering Industry

Supports high-pressure fluid displacement for urban underground construction and new energy storage projects:

High-pressure grouting and reinforcement for subway tunnels, underground utility corridors and foundation construction projects to prevent ground settlement and water seepage

Stimulation operations for underground energy storage wells natural gas storage, hydrogen storage to improve reservoir capacity and sealing performance

High-pressure water jet cleaning and stimulation for urban emergency water supply wells and ground source heat pump GSHP injection/production wells.

FAQ

Q1: Can the fracturing pump truck be fully customized to match our specific fracturing operation requirements and local regulatory rules?

Yes, full customization is supported. You can select rated power (1000HP~5000HP), rated working pressure (70MPa~140MPa / 10000psi~20000psi), adjustable flow rate (0.5~3.5m³/min), truck chassis model (compliant with regional vehicle safety and emission standards), drive mode, environmental adaptation kits and control system based on your well type (shale/tight sandstone/CBM/HTHP/sour gas well), site terrain, local emission regulations and operation scale. The power system can be configured to match regional grid standards for hybrid operation if required. We provide free customized technical proposals and formal quotations within 3 working days upon receipt of your detailed operation parameters.

Q2: What are the matching relationships between different configurations and operation scenarios?

Different configurations are adapted to different operation needs:

1000HP~1500HP low-to-medium power model: rated pressure 70~100MPa, flow rate 0.5~1.5m³/min, suitable for low-yield old well workover stimulation, small-scale fracturing, matrix acidizing and high-pressure water injection

2000HP~3000HP medium-to-high power model: rated pressure 100~120MPa, flow rate 1.5~2.5m³/min, suitable for conventional shale/tight oil fracturing, cluster well fracturing and CBM well stimulation

4000HP~5000HP ultra-high power model: rated pressure 120~140MPa, flow rate 2.5~3.5m³/min, suitable for high-pressure shale gas fracturing, HTHP well stimulation and large-scale cluster well fracturing

All models are compatible with water-based/gel-based/slickwater fracturing fluid and sand-carrying fluid, with optional corrosion-resistant configuration for H₂S-containing sour gas well operations.

Q3: Can the unit operate normally in extreme environments such as arctic low temperature, high-temperature desert and soft terrain?

Yes, we offer full scenario-specific adaptation kits for your target markets:

Arctic low-temperature kit (for CIS/Russia): Low-temperature resistant steel structure (impact toughness ≥40J at -40℃), engine coolant and hydraulic oil preheating system, low-temperature flexible seals, suitable for ambient temperature -45℃~+40℃ operation, widely used in West Siberian and Arctic oilfields

High-temperature & sand-proof kit (for Middle East): Upgraded high-efficiency heat dissipation system, multi-stage anti-sand air filter, sand-proof sealing design for all moving parts, hot-dip galvanized + fluorocarbon anti-corrosion coating, suitable for ambient temperature up to +60℃ and sandstorm environments, suitable for Ghawar, Safaniya and other Middle East desert oilfields

Soft terrain kit: Widened chassis, extended foot pad, optional ground pressure monitoring system, suitable for swamp, tidal flat and soft soil well sites

Sour gas/explosion-proof kit: Intrinsic safety control system, corrosion-resistant fluid-contact components and H₂S real-time monitoring alarm, suitable for sour gas field and underground mine fracturing operations, compliant with IECEx and local hazardous area standards.

Q4: What are the advantages of your truck-mounted fracturing pump units compared with skid-mounted units or imported products?

Our products have three core competitive advantages:

Mobility advantage: 6×6 all-wheel drive off-road chassis with maximum travel speed ≥80km/h, on-site installation and commissioning completed within 4~8 hours, relocation efficiency is 30% higher than skid-mounted units, non-operating time reduced by 25%, perfectly suited for fast-paced cluster well fracturing schedules

Cost advantage: Manufacturing cost is 30%~50% lower than equivalent imported products, operating cost is 15%~20% lower than imported models, with higher cost performance

Service advantage: We have global spare parts warehouses and local service teams in core markets, with fast spare parts supply and on-site service response, avoiding the long after-sales response cycle of imported brands.